1. QMS Design & Framework
Quality Policy, Governance Structure, Quality Manuals, SOPs, AQL System, Audit Procedures — complete QMS architecture customized to your factory.
2. Raw Material Quality Control
Inspection parameters, acceptance criteria, traceability, supplier quality evaluation, and compliance with buyer material standards.
3. Knitting Quality Management
Fault classification, defect libraries, B-grade control, waste reduction, batch audit procedures, CAPA, and technical standards for yarn and machine settings.
4. Toe Closing Quality System
SOPs, inspection parameters, fault identification, root cause analysis, quality reporting, preventive actions for seam defects, and operator skill verification.
5. Processing / Dye & Wash Quality
Processing SOP, shade & size evaluation, handle testing, process control reports, fault analysis, and CAPA for dye & wash defects.
6. Boarding / Press Quality
Boarding SOPs, measurement standards, shape & appearance control, press section fault management, quality reports, and control limits.
7. Packing Quality System
Packing SOP, carton & labeling compliance, presentation & assortment control, fault prevention systems, and final packaging SOPs.
8. Final Audit & Shipment Quality
Pre-shipment audit on behalf of customer or factory, AQL-based lot acceptance, third-party inspection support, and shipment release protocols.
9. Data, Records & Documentation
QA/QC record management, compliance-ready documentation, audit preparation files, and KPI dashboards with analytical reporting.
10. Training & Capacity Building
Complete training of QA/QC staff, inspector certification programs, supervisor & manager coaching, and quality culture development.
11. Continuous Improvement Tools
RCA, CAPA, PDCA Cycle, Pareto & Fishbone, 5S & Kaizen, waste & B-Grade reduction projects for sustained quality improvement.
12. Laboratory & Compliance
Lab testing parameters per buyer standards, physical & performance tests guidance, compliance with technical audits, and traceability systems.
